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For increasing product quality, Coperion offers numerous solutions: cleaning systems, sample removal systems and specific plant components (e.g., gamma-bends, elutriators) – all aimed at preventing product impurities or avoiding them.
| Concepts for increasing quality: |  |  |
Drum Screen Machine DSM | - | | The requirements:
Reduction of process downtime, avoidance of agglomerates / obstruction, caused by a chunk of angel hair, minimizing complaints (angel hair, agglomerates) |
| - | | The solution:
Cleaning of angel hair, chunks of material, agglomerates within your plastic pellets during continuous operation. |
| Drum Screen Machine DSM |
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SRS Elutriators | - | | Requirements:
Reduction of fine particles in the product (e.g. film qualities); performances 3 – 100 t / h |
| - | | The solution:
Cleaning fine particles and fibres within your granular products; upgradeable as a gravity pipe elutriator; instrument available also as mobile design; also available as a counter flow elutriator (UGS) Patent (UGS und SRS). |
| Modernizing control systems | | |
Modernizing control systems for individual machines and full process plant systems. Problems, such as obsolete technology, trouble prone hardware and software, and unsatisfactory control schemes all lead to higher maintenance expenses and potential losses in production.
Coperion has developed concepts for a step-by-step, economical replacement of existing controls to ensure minimal downtimes during the conversion process.
 During the process of modernization by Coperion, the latest easy-to-use hardware and software from industry leading manufacturers is utilized exclusively. As a result, the assurance of long service life is enhanced. By providing effective operator training, efficient start-ups and acceptance is assured. By installing a telephone modem and an internet connection, remote support for trouble-shooting and diagnostics is possible.
| Lab tests / bulk materials. | | |
 The design of pneumatic conveying plants and components begins with the knowledge of the characteristics of the products to process.
The knowledge of the physical and chemical characteristics of the handled products: | - | | Facilitates an optimal design of conveying plants and systems |
| - | | Reduces operational expenses |
| - | | Assures customer satisfaction |
| - | | Facilitates a precise definition of any new or upgrade project |
By numerous standardized measuring processes as well as a number of proprietary developments, Coperion can characterize and categorize the basic bulk materials physical and mechanical characteristics.
Analysis takes place in proprietary technical labs. An extensive database, including small samples from Coperion, comprise more than 10,000 bulk materials.
| Gearbox Rebuilding.. | | |
 The operational dependability of a machine requires routine maintenance and overhaul of the gearbox, typically 20,000 operating hours. Coperion offers this service with savings in standard overhaul packages, combined with efficient rebuilding techniques. Old geargoxes can be replaced by better designs in order to be able to utilize their advantages, such as easy to repair and maintain, replacement parts availability, and operational reliability.
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